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Condition Monitoring Technician in Zufar / Dhofar - Oman

Experience: 5 - 10 yrs.
Education:Basic - Diploma
Nationality: Any Nationality
Industry Type: Oil & Gas / Petroleum
Functional Area:Quality / Testing / QA / QC / Inspector Jul 29, 2019


Job Description

Job Purpose:
As Condition Monitoring technician, reporting to Condition Monitoring Engineer, you will implement the condition monitoring plans set by the Engineer, using the systems, tools and procedures necessary for the Rotary equipment from integrity & operations and maintenance prospective. Work towards reducing mean time between maintenance and general life cycle costs

Condition monitoring skills:

General skill:

• Working knowledge of Gas turbine, Expander, Centrifugal compressor, cooler fans, pumps, etc.
• Must have working knowledge of personal computer use and related condition monitoring software programs including Windows, Word, Excel, and Outlook.
• Must possess good multi-tasking, verbal and written communication and analytical problem solving skills.
• Must be able to demonstrate basic mechanical skills with hand and power tools, blue print reading, and maintenance related troubleshooting. Engineering discipline of which a significant portion has been spent in Condition Monitoring and rotating equipment maintenance.

Qualification:

• Minimum Diploma in applied Science or equivalent certification.
• Minimum Level II Vibration Analysis Certification
• Machinery Lubrication Analyst Level I Certification, preferred

Experience:

• At least 5 years of experience related to Industrial Plant environment like LPG, LNG, Refinery, Oil& gas or equivalent with two years minimum in compressors Maintenance Certification.
• Minimum 3 years of experience in working with Online and Offline Vibration collection and analyzer Packages

Reliability, Maintenance & Integrity management

• Good knowledge and experience of activities of Reliability & Maintenance engineering, Building of Asset reliability process, total productive maintenance, Condition monitoring of machines, RCM & Computerized Machine monitoring system.
• Ability to contribute effectively as Maintenance & Integrity (M&I) representative for (M&I) inputs during detailed design, procurement, construction and commissioning activities of company project.
• Ability to review engineering documents vendor drawings and document and support Commissioning, Construction and Engineering team during execute phase of the project.
• Ability to perform Condition Monitoring System activities for mechanical machines & equipment like Compressors, Pumps, Turbines, Fan and Blowers.
• Ability to review and develop Maintenance Tags & Templates for SAP, Maintenance Craft procedures (MCPs), spare parts listing and codification.
• Good understanding of Work Instructions, Safety Procedures, Regulations and Policies are to be in the section.
• Knowledge of maintenance planning ,machine performance management ,maintenance & integrity excellence
• Strong understanding and knowledge of turbo-machineries internals and design parameters.
• Working experience with data analyzers e.g. Bentley Nevada equipment, SKF, CSI (or similar tools)
Plant Operation & Support Services

• Fundamental knowledge of LPG plant operation, Jetty & land tanker loading operation for handling of liquid and Gas like Propane, Butane, Condensate
• Working knowledge of electrical /Instrument /Chemical Engineering concepts relevant to their job requirement.

Installation, Commissioning & Start-up:

• Knowledge and experience of installation , Pre-Commissioning , Testing & Commissioning, Initial startup & ramp up activities and requirements for Rotating machines like Compressors, Pumps, Turbines, Fan and Blowers operation and maintenance
• Familiarization of project detailed engineering, procurement, construction, pre commissioning, commissioning, completion & handover activities.

First Time Right Program:

• Familiar with “Right First Time” concept and activities of key areas i.e. Cleanliness & Preservation, Tightness, Operability& Maintainability, Integrity,
• Awareness of flaw recurrence during design, construction, pre-commissioning, Commissioning & initial start- up and operation and ability to mitigate the flaws
• Manage and mitigate risk due to reliability, maintenance & integrity in project and operate phase

Computer & Software tools Competency :

• Working knowledge of relevant software tools & packages, including Microsoft Office suite, Primavera, SAP PM. & MM modules, Assets & Plant Performance management solution, Computerized Maintenance Management System (CMMS).

Key responsibilities are NOT limited to following:

• Receive work assignments and instructions from Condition monitoring engineer.
• Perform analysis and data collection on equipment as required using vibration testing and monitoring instruments.
• Perform other predictive maintenance analysis and data collection using other types of predictive maintenance technologies as required.
• Perform laser alignments on compressors, pulleys, belts, etc.
• Perform field balancing on rotating equipment.
• Initiate work requests on plant equipment when certain conditions are detected.
• Maintain and develop predictive maintenance data bases and analysis methods using computer techniques and software.
• Perform lube oil analysis for turbomachinery.
• Perform Dissolve Gas Analysis and provide recommendation if necessary.
• Contribute to continuous improvement of the predictive maintenance program capability and support function.
• Maintain calibrations and care of instruments and other related predictive maintenance equipment.
• Maintain and leave work area in a clean and orderly manner.
• Adhere to accountability, criticality, safety, security and hygiene procedures.
• Perform traceability functions as required.
• Provide input to maintenance, engineering and operations on improvement projects.
• Adhere to accountability, criticality, safety, security and hygiene procedures.
• Adherence to all statutory requirements pertaining to HSE, and the HSE standards and specifications of company.
• Implementation of all quality and HSE requirements under your area of jurisdiction.
• Provide Class room and on the job training to Omani nationals and supervise during work
• Maintain and improve HSE performance through daily toolbox meeting


Keyword: Condition Monitoring, Vibration Analysis, Reliability Engineering
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